Precision Components – As Cast and Machined – Supporting Essential Steelworks, Steel Mills and Plants

Wall Colmonoy supports the Steel Industry with as cast and fully machined Precision Components, designed to optimise against wear, corrosion, abrasion, and heat resistant properties.

Precision Components for Steel Industry

Left-to-right: Sand Cast Roll End Bush, Sand Cast Guide Bush, Sand Cast Skid Bar.

Our Precision Components team offers an integrated approach of cast engineering and manufacturer to fully machined components, to increase lifetime of parts, reduce downtime and costs for steelworks across UK, Europe, Asia and the United States.

Wall Colmonoy pours Colmonoy® (nickel-based), Wallex® (cobalt-based) and customer-specific cast alloys using the casting methods of Sand, Investment, and Centrifugal or Hot Isostatic Pressing (HIP). Our engineers can advise optimum alloy selection and process to suit specific needs.

“Overall Equipment Effectiveness (OEE) is imperative within the Steel industry and is precisely where we support. We have long-standing relationships in the industry, and a proven track record of providing first-class solutions,” explains Michael Shreeve, Business Development Manager.

Wall Colmonoy realizes the importance of working in collaboration with our customers to further understand needs and help increase the lifespan of components for Steel manufacture – reducing downtime and costs.

“Part of our mission and values is to collaborate with our customers to find innovative solutions. Our objective is to ensure longevity and improved successes for our customers which includes increased lifespan, reduced downtime and operational expense. Wall Colmonoy has been around over 80 years so we are here for the long-term with continued investment in our people and processes.”

Wall Colmonoy's castings are processed through applied technologies such as automation, collaborative robots, data analytics - embracing Industry 4.0. Quality castings are assured through advanced laser measurement techniques. For Rapid Prototyping, we implement 3-D printed investment patterns and tooling, reducing the necessity for tooling on small batches and product qualification.

As Cast and Finish Machined Components for Steel Industry
Re-heat Furnaces, Hot & Cold Rolling, Galvanising Lines and Continuous Casting

Component Alloy State Department
Kidney Folks Wallex® 250 As Cast Re-heat Furnaces
Skid Rails Wallex® 250 As Cast Re-heat Furnaces / Hot Rolling
Buttons Colmonoy® Cast 48, Wallex® 4, 6 As Cast Re-heat Furnaces / Hot Rolling
Long Skids Wallex® 250 Finish Machined Re-heat Furnaces
Roll End Bushes Wallex® 4, 6, 12, 21, 180 Finish Machined Galvanising Lines / Cold Rolling
Bearings Wallex® 6 Finish Machined Galvanising Lines / Cold Rolling
Bush Wallex® 4, 6, 180 Finish Machined Galvanising Lines / Cold Rolling
Scrolled Bush Wallex® 6 Finish Machined Galvanising Lines / Cold Rolling
Spherical Bush Wallex® 4, 6 Finish Machined Galvanising Lines / Cold Rolling
Eccentric Bush Wallex® 6 Finish Machined Galvanising Lines / Cold Rolling
Arm Roll Wallex® 6 Finish Machined Galvanising Lines / Cold Rolling
Thrust Pads Wallex® 6 Finish Machined Galvanising Lines / Cold Rolling
Bush Segment Wallex® 4, 6, 180 Finish Machined Galvanising Lines / Cold Rolling
Retaining Ring Wallex® 6 Finish Machined Galvanising Lines / Cold Rolling
Burrmasher Rolls Wallex® 6 Finish Machined Cold Rolling
Cropping Knives Wallex® 21 Finish Machined Continuous Casting

 

Roll End Bush - Wallex 4 6 180 - Sand Cast Finished Machine

Application Roll End Bush
Product Wallex® 4, 6, 180
Casting Method Sand Cast / Finished Machined

Guide Bush - Wallex 6, 12 - Sand CastApplication Guide Bush
Product
Wallex® 6, 12
Casting Method Sand Cast / Finish Machined

Bearing Bush - Wallex 6 - Spun CastApplication Bearing Bush
Product
Wallex® 6
Casting Method Centrifugal Cast / Finish Machined

Scrolled Bush - Wallex 6 - Sand CastApplication Scrolled Bush
Product Wallex® 6
Casting Method Sand Cast / Finish Machined

Bush Segments - Wallex 4, 6, 180 - Finish MachinedApplication Bush Segments
Product
Wallex® 4, 6, 180
Casting Method
Sand Cast / Finish Machined

Engineering quality into our Products at the first stages through SimulationEngineering quality into our Products at the first stages through Simulation, to increase right first time, throughput and customer satisfaction.

For technical consultation on your Steel application, contact us.

CONTACT US


CONTACT

Wall Colmonoy Limited
Darren House
Alloy Industrial Estate
Pontardawe, Swansea,
Wales (U.K.) SA8 4HL
E: componentsales@wallcolmonoy.co.uk
T: + 44 (0) 1792 860620